Carbon Steel Pressure Vessel
Carbon Steel Pressure Vessel Manufacturers in India
Fourmax Vessels India Pvt. Ltd. is one of the trusted Carbon Steel Pressure Vessel Manufacturers in India, Suppliers & Expotors in India. Since our start in 2023, we have quickly built a strong presence in the industry. With over two years of experience, we focus on quality and safety. Moreover, we are reliable suppliers and exporters of carbon steel pressure vessels across India. Fourmax Vessels India Pvt. Ltd. vessels are made using top-grade boiler plate steel, which is also called pressure vessel steel. In addition, we design them for tough and critical applications. As a result, our products ensure durability, high performance, and long-lasting service.
Carbon Steel Pressure Vessel Suppliers and Exporters in India
We are experts in Carbon Steel Pressure Vessels, which makes us trusted manufacturers, suppliers, and exporters in India. Since 2023, we have built strong trust with clients by delivering quality and timely service. Moreover, our vessels are used in major industries – from petrochemicals in Gujarat to pharmaceuticals in Maharashtra. In just a short time, we have supplied and exported hundreds of units. As a result, both Indian and international clients see us as a reliable and professional partner.
Overview of the Carbon Steel Pressure Vessel: Specifications, Types, Applications, and How It Works
Our Carbon Steel Pressure Vessel is a strong and safe container made using carbon-manganese steel as per IS 2002–2009, designed under BIS code IS 2825–1969. It can handle pressures from 0.5 to 25 kg/cm² and capacities between 100 L to 20,000 L. Depending on the need, these vessels are available in different types - such as horizontal, vertical, vacuum, storage, air receiver, mixing reactor, heat exchanger, and surge vessels - each serving a specific industrial purpose. Our product are commonly used in industries like chemicals, oil & gas, water treatment, food & beverage, and pharmaceuticals. These vessels ensure clean, safe, and pressurized operations through controlled temperature, pressure, and flow. Additionally, they are available with anti-corrosion coatings and are inspected by IBR-certified third-party agencies for full safety compliance. We offers customized solutions using high-quality materials, strict quality control, and after-sales support - making us a trusted manufacturer, supplier, and exporter of carbon steel pressure vessels in India.
What Is a Carbon Steel Pressure Vessel?
A Carbon Steel Pressure Vessel is a strong container made to hold gases or liquids under pressure. It is mainly made using carbon steel, which is known for its strength and durability. Moreover, this material is cost-effective and easy to weld. These vessels are used in many industries like oil & gas, chemicals, power, and food processing.
In addition, carbon steel can handle high temperatures and pressure safely. That is why it is widely chosen for storing and transporting pressurized substances. Also, the vessel is designed as per industry safety standards to avoid leakage or accidents. Overall, it ensures smooth and safe operation in heavy-duty applications.
Types of the Carbon Steel Pressure Vessel
- Horizontal Pressure Vessel: This vessel is installed in a horizontal position. It is suitable where there is enough ground space. Because of its shape, cleaning and maintenance become easier. Also, it supports natural fluid flow with the help of gravity. Therefore, it is widely used for storing gases and liquids in oil & gas and chemical industries.
- Vertical Pressure Vessel: This vessel stands upright and saves floor space. It is perfect for compact areas in industries. Moreover, its vertical shape helps it handle internal pressure better. It also allows easy draining and settling of contents. That is why it is commonly used in chemical processing, water treatment, and distillation plants.
- Storage Tank Pressure Vessel: As the name says, this vessel stores gases, liquids, or chemicals under pressure. It is made from high-grade stainless steel that resists corrosion. Additionally, it comes with safety features to handle both high and low pressure. These are popular in food, dairy, pharma, and chemical sectors. Plus, the size can be customized as per process needs.
- Vacuum Pressure Vessel: These vessels work under vacuum or very low pressure. They are used in sensitive processes like freeze drying and solvent recovery. Besides that, they keep the product pure with airtight sealing. Hence, industries like pharma, biotech, and electronics prefer them for clean processing.
- Heat Exchanger Pressure Vessel: Heat exchanger vessel transfers heat between two or more fluids. It improves energy efficiency and temperature control. Common types include shell-and-tube and plate designs. Also, stainless steel helps avoid scaling and increases life. These vessels are mostly used in power plants, refineries, and HVAC systems.
- Mixing Reactor Pressure Vessel: This vessel helps in mixing and reacting different materials under pressure. It controls mixing speed, temperature, and pressure all together. Moreover, it may come with agitators, jackets, and insulation. As a result, it is widely used in pharma, food, cosmetics, and adhesive manufacturing.
- Air Receiver Pressure Vessel: This vessel stores compressed air from compressors. It acts as a buffer to maintain air pressure. Also, it supports moisture removal and improves energy efficiency. In turn, it protects compressors from overwork. These vessels are essential in any setup using pneumatic tools or systems.
- Surge Pressure Vessel: This vessel handles sudden spikes in pressure or fluid surges. It protects pipelines and pumps from water hammer damage. Moreover, it ensures steady flow during start-stop operations. So, it is critical in boiler rooms, water supply networks, and hydraulic systems. Its strong build helps it last even in changing conditions.
Technical Specification of the Carbon Steel Pressure Vessel
| Feature | Specification |
|---|---|
| Material | Carbon-manganese steel (IS 2002 – 2009) |
| Design Standard | BIS IS 2825 – 1969 |
| Pressure Range | 0.5 kg/cm² to 25 kg/cm² |
| Capacity | 100 L to 20,000 L |
| Plate Thickness | 3 mm to 50 mm |
| Corrosion Resistance | Standard primer; optional epoxy coating |
| Inspection Authority | IBR-approved third‑party inspection |
Carbon Steel vs Stainless Steel comparison table
| Feature | Carbon Steel Pressure Vessel | Stainless Steel Pressure Vessel |
|---|---|---|
| Cost | More economical and cost-effective for large industrial applications. | Higher initial investment due to alloy composition and corrosion-resistant properties. |
| Corrosion Resistance | Moderate resistance; may require painting, lining, or epoxy coating for harsh environments. | Excellent corrosion resistance; ideal for chemical, food, and pharmaceutical industries. |
| Strength | High tensile strength suitable for heavy-duty and high-pressure operations. | Strong and durable with added resistance to oxidation and scaling. |
| Applications | Oil & gas, petrochemical plants, power plants, and general industrial processes. | Food processing, pharmaceuticals, specialty chemicals, and hygienic applications. |
| Maintenance | Requires regular inspection and protective coatings to prevent corrosion. | Low maintenance due to superior corrosion resistance and long service life. |
Industrial Applications of the Carbon Steel Pressure Vessel
- Chemical & Petrochemical Industry: In this industry, many strong and dangerous chemicals are used. These include acids, solvents, and hydrocarbons. So, vessels must be safe, strong, and leak-proof. These pressure vessels are used to store and mix these chemicals. They are also used as reaction chambers where chemical changes happen. Because the process involves high temperature and pressure, the vessels are designed to handle stress and prevent accidents. In short, they help in safe storage and smooth chemical reactions.
- Oil & Gas Sector: This industry deals with natural gas, crude oil, and petroleum products. Here, pressure vessels play an important role in different stages. They are used in gas separation units, where different gases are separated. Then, in compression systems, they help to pressurize gases for transport. They are also used for storing gases safely under different pressure levels. Because of this, pressure vessels must be very strong and durable. In short, they help in safe processing and storing of oil and gas products.
- Water Treatment Plants: Clean water is very important in every city and village. Water treatment plants use special machines to clean and purify water. Here, pressure vessels are used in reverse osmosis and filtration systems. They work as pressure housings, where water passes through filters. High pressure is needed to remove dirt, salt, and harmful materials. The vessels are built to withstand pressure and prevent leaks. In short, they help in giving pure and safe drinking water.
- Food & Beverage Processing: In this industry, hygiene and safety are most important. Many products like milk, juices, sauces, and canned food need heating. This is done through pasteurization and sterilization under high pressure. For this, pressure vessels are used in autoclaves. These vessels keep the right temperature and pressure to kill bacteria and harmful germs in the food. In short, they help in making safe, clean, and long-lasting food products.
- Pharmaceutical Manufacturing: Medicines and vaccines need special care during production. Here, pressure vessels are used in bioreactors and crystallizers. In bioreactors, bacteria or cells grow under controlled conditions. In crystallizers, solid particles form from a liquid solution. Both need proper pressure, temperature, and mixing. These vessels help to keep all conditions steady and safe. In short, they are used to make high-quality and safe medicines.
How Carbon Steel Pressure Vessel Works?
A Carbon Steel Pressure Vessel works by safely holding gases or liquids under pressure. First, the material is filled into the vessel and sealed tightly. Then, as pressure builds up inside, the vessel's strong carbon steel walls resist the internal force. Moreover, pressure and temperature are constantly monitored using gauges. If the pressure goes beyond the safe limit, safety valves open automatically to release extra pressure. In this way, the vessel prevents accidents and keeps operations safe. Also, the vessel maintains consistent pressure to support smooth processing. Because of its strong design, it works well even in high-temperature or harsh conditions.
Carbon Steel Pressure Vessel Ordering, Compliance, and Safety Information
To order a custom Carbon Steel Pressure Vessel, please provide:
- Desired Capacity and Pressure Rating
- Material Grade and any Special Coatings
- Application Details (e.g., chemical storage, steam service)
Compliance is assured through:
- BIS Standards (IS 2825 – 1969; IS 2002 – 2009)
- IBR Registration & Inspection for pressures > 1 kg/cm²
- Third Party Certification by IBR-approved inspectors
Contact Us:
- Address: Ground Floor, Survey Number 21120 8A 8B, NA, Dehu Talwade Shiv Rasta, Viththalnagar, Dehugaon, Dehu, Pune – 412109, Maharashtra, India
- Phone: +91-8378966550
- Email: info@fourmaxindia.com
Why Choose us as Carbon Steel Pressure Vessel Manufacturers in India?
- Technical Expertise: Our team combines decades of engineering know-how with the latest manufacturing technologies to deliver fail-safe vessels.
- Premium Raw Materials: We source only IS 2002 – 2009-certified steel plates, ensuring corrosion resistance and structural integrity.
- Rigorous Quality Control: From in-house inspections to IBR-certified third party audits, every vessel meets or exceeds industry benchmarks.
- Custom Solutions: We offer bespoke designs - horizontal, vertical, spherical, or jacketed - to perfectly fit your process requirements.
- After - Sales Support: Our dedicated service team provides timely maintenance guidance, spare parts supply, and emergency troubleshooting.
Fourmax Vessels India Pvt. Ltd. is a prominent Carbon Steel Pressure Vessels manufacturers in India, suppliers, and exporters in India, delivering high-performance solutions with uncompromising quality and precision. Our vessels are engineered to meet international standards, ensuring durability, safety, and long-term operational efficiency across industries. Backed by advanced manufacturing facilities and a skilled technical team, we provide customized solutions to match specific project requirements. Looking to enhance your operations? Request a quote or connect with our sales team today at +91-8378966550 or info@fourmaxindia.com and discover the Fourmax difference. Contact Us
FAQs
Carbon steel pressure vessels are typically designed to handle pressures ranging from 0.5 kg/cm² to 25 kg/cm². The exact pressure rating depends on vessel design, material grade, and application requirements.
Carbon steel pressure vessels are typically manufactured using carbon-manganese steel such as IS 2002 – 2009 grade. They are designed and fabricated according to BIS IS 2825 and IBR regulations for safety and compliance.
Yes, carbon steel pressure vessels can be customized based on capacity, pressure range, plate thickness, and coating requirements. Manufacturers provide tailored solutions with third-party inspection and quality certifications.
