Distillation System Manufacturers in India

Fourmax Vessels India Pvt. Ltd. is a trusted name among Distillation System Manufacturers in India, well-recognized for delivering high-performance distillation units, distillation plants, and vacuum distillation systems across diverse industrial sectors. As experienced Distillation System Suppliers in India and Distillation System Exporters in India, we leverage over 10 years of combined engineering expertise to offer reliable and innovative solutions. Commonly referred to as distillation columns or distillation units, our systems are designed for precision, purity, and operational excellence. From pharmaceutical plants to chemical processing units, Fourmax provides tailor-made, cost-efficient solutions engineered to global standards.

Distillation System Suppliers and Exporters in India

We have deep expertise in Distillation System Manufacturers in India and Distillation System Suppliers in India, specializing in process solutions for sectors like pharmaceuticals, chemicals, petrochemicals, and food processing. With years of experience in exporting advanced distillation plants, especially across South Asia, the Middle East, and Africa, Fourmax Vessels India Pvt. Ltd. is your trusted global partner from India. Our systems are engineered for reliability, safety, and long-term performance.

Overview of the Distillation System: Specifications, Types, Applications, and How It Works

Fourmax Vessels India Pvt. Ltd. offers high-quality Distillation Systems made from SS 304, SS 316, or Carbon Steel. These systems handle capacities from 50 to 10,000 LPH, work under atmospheric to high vacuum pressures, and operate up to 400°C. Moreover, they are available in single or multi-column setups, with PLC or manual controls. Importantly, they meet top standards like IS 2825, IBR, ISO 9001, ASTM, and API. Based on application needs, Fourmax offers several types - Fractional Distillation for fine chemicals, Vacuum Distillation for heat-sensitive materials, Steam Distillation for essential oils, and Azeotropic & Extractive Distillation for tough separations in petrochemicals. These systems are widely used in pharmaceuticals, chemicals, petrochemicals, food processing, water treatment, and environmental sectors. The working principle relies on boiling point differences, vapor separation, reflux control, and pressure-temperature regulation. For safety, systems include pressure relief, auto shutdowns, and monitoring. Additionally, Fourmax is known for custom-engineered, energy-efficient, and corrosion-resistant designs. With clients like Thermax and Atlas Copco, they are among the leading distillation system manufacturers, suppliers, and exporters in India.

Distillation Column Manufacturers in Mumbai

What is a Distillation System?

A distillation system is a process setup that separates liquid mixtures based on differences in boiling points. Often called a distillation column or unit, it can be designed for vacuum, fractional, steam, or azeotropic distillation. The core of the system includes a reboiler, column, and condenser. In industrial practice, distillation enables high-purity output with low contamination and minimal energy loss.

These systems adhere to various standards:

  • Shell Design: IS 2825 / IBR (if pressurized)
  • Internals: ISO 9001-certified; follows API 610 and API 2510 practices
  • Material Compliance: ASTM/AISI standards, validated under QMS protocols

Specifications of the Distillation System

Specification Details
Material Used SS 304 / SS 316 / Carbon Steel
Capacity Range 50 LPH to 10,000 LPH
Operating Pressure Atmospheric to High Vacuum (0.1–760 mmHg)
Temperature Range Up to 400°C
Column Configuration Single Column / Multi-Column
Control Type PLC / Manual
Compliance Standards IS 2825, IBR, ISO 9001, ASTM, API
Operation Mode Batch / Continuous

Types of the Distillation System

  • Fractional Distillation System: Firstly, this system separates liquids that have very close boiling points. It uses tall columns called fractionating columns. These columns have many trays or packing materials. Because of this, the mixture boils and condenses several times. As a result, you get very pure products. Moreover, it is ideal for making fine chemicals and solvents. For example, pharmaceutical companies often use it to get high-purity ingredients.
  • Vacuum Distillation System: Secondly, this system works under reduced pressure. Therefore, the boiling points of liquids become lower. Because of this, you can distill heat-sensitive materials without burning them. In addition, it is suitable for substances with very high boiling points. For instance, heavy oils and waxes can be distilled easily. Thus, the process saves energy and protects delicate compounds from heat damage.
  • Steam Distillation Unit: Thirdly, this unit uses steam to carry volatile compounds. In this way, the boiling point of the mixture is kept low. As a result, essential oils and other fragrances do not get damaged. For example, it is very common in the food and cosmetic industries. Moreover, it helps in extracting pure natural oils from flowers and herbs. Hence, the final product has a fresh aroma without any burnt smell.
  • Azeotropic & Extractive Distillation: Lastly, these specialized systems use extra solvents or chemicals. Here, the solvent helps to break the azeotrope—a mixture that boils at a constant temperature. Consequently, you achieve better separation of components. In addition, these systems are widely used in petrochemical plants. For example, they help separate azeotropic mixtures of alcohol and water. Therefore, you can get very pure alcohol or other specialty chemicals.

Applications of the Distillation System

  • Pharmaceutical Industry: Firstly, distillation systems help in recovering solvents after reactions. In this way, companies save money and reduce waste. Moreover, they purify intermediates by removing unwanted impurities. As a result, the final drugs meet high-quality standards. Consequently, manufacturers produce high-purity distillates essential for safe medicines.
  • Chemical Industry: Secondly, these systems separate complex mixtures into individual chemicals. For example, a reaction mixture may contain several products and by-products. In addition, distillation can recover valuable chemicals from process streams. Therefore, industries get more yield from the same raw materials. Hence, overall production costs go down and efficiency goes up.
  • Petrochemical & Refining: Thirdly, distillation is vital for refining crude oil. Firstly, crude is heated and sent to fractionating columns. There, diesel, petrol, kerosene, and lubricants separate by boiling points. Furthermore, advanced distillation units handle large volumes smoothly. Consequently, refineries produce fuels that power vehicles and machinery.
  • Food & Beverage Processing: Fourthly, distillation extracts flavors and essential oils from natural sources. For instance, steam distillation separates aromatic oils from flowers and herbs. Moreover, alcoholic distillation creates spirits like whisky and vodka. Because of this, beverage makers maintain consistent taste and quality. Hence, consumers enjoy pure flavors and safe products.
  • Water Treatment: Fifthly, distillation helps in desalination—turning seawater into drinking water. Here, steam is created from salty water, leaving salts behind. Then, condensed steam becomes fresh water. Additionally, some plants recover clean water from industrial wastewater. Therefore, distillation supports regions with water scarcity and reduces pollution.
  • Environmental Sector: Lastly, distillation reclaims usable materials from industrial waste. In chemical plants, it separates harmful compounds and recovers solvents. As a result, less waste goes into the environment. Moreover, this process reduces pollution and saves resources. Consequently, industries meet environmental regulations and promote sustainable practices.

Overall, distillation systems serve many sectors because they efficiently separate, purify, and recover valuable materials.

How It Works

A Distillation System operates by heating a liquid mixture in a reboiler until it vaporizes. As the vapors rise through the column, components with lower boiling points travel higher, while heavier fractions condense at lower levels. These vapors are then condensed in a heat exchanger and collected as distillate. Vacuum systems reduce the boiling point, while fractional systems use trays or packing to improve separation efficiency.

The process relies on:

  • Boiling point differences
  • Reflux ratio control
  • Pressure and temperature regulation
  • Material compatibility with corrosive substances
Distillation System Ordering, Compliance, and Safety Information

We ensure each Distillation System meets industry-leading compliance and safety standards. Systems are manufactured under ISO 9001, and all materials comply with ASTM/AISI specifications. Safety features include pressure relief valves, auto shutdowns, and real-time monitoring systems.

Contact Details:

  • Address: Ground Floor, Survey Number 21120 8A 8B, NA, Dehu Talwade Shiv Rasta, Viththalnagar, Dehugaon, Dehu, Pune – 412109, Maharashtra, India
  • Phone: +91-8378966550
  • Email: info@fourmaxindia.com

Why Choose Us?

  • Custom-Engineered Systems: Tailor-made to fit your specific process and capacity needs.
  • Energy-Efficient Designs: Optimized heating/cooling to reduce operational costs.
  • High Purity Output: Delivers consistent product quality with minimal losses.
  • Corrosion & Temperature Resistant: Built with SS and CS materials to endure harsh chemical environments.
  • Global Supply Capability: Trusted by brands like Thermax, Praj Industries, and Atlas Copco.
  • Complete Support: From installation to training, we offer full-service assistance.

Because of the above, we are leading Distillation System Manufacturers in India, Distillation System Suppliers in India, and Distillation System Exporters in India.

Get Distillation System in India | Fourmax Vessels India Pvt. Ltd.

Fourmax Vessels India Pvt. Ltd. is a reliable name for sourcing Distillation Systems in India. As trusted manufacturers in India, suppliers in India, and exporters in India, we provide scalable, efficient, and standards-compliant solutions across multiple sectors.

To request a quote, discuss a custom project, or learn more about our solutions,📩 Get in touch today via:

  • 📧 Email: info@fourmaxindia.com
  • 📞 Call: +91-8378966550

Or simply visit us at our Pune facility for a one-on-one consultation.

whatsapp