Membrane Panel Assembly
Membrane Panel Assembly Manufacturers in India
At Fourmax Vessels India Pvt. Ltd., we proudly stand as pioneers in membrane panel assembly manufacturers in India as well as exporters, suppliers in India. Membrane panel assembly also known as membrane switch panels or membrane switch assemblies. With over two decades of engineering legacy and manufacturing precision, we’ve become one of India’s most trusted names in delivering high-performance, compliance-driven industrial solutions. Since our incorporation in 2023, our foundation has been deeply rooted in quality, client-centricity, and consistent technological upgrades that make our membrane panels ideal for long-term performance in demanding thermal systems.
Membrane Panel Assembly Suppliers and Exporters in India
As a preeminent manufacturer and supplier, Fourmax produces membrane panel assemblies that are vital for high-temperature, high-pressure environments, especially in boiler water walls, furnace walls, and pressure vessels. These panels are built for applications across boiler industries, sugar mills, chemical plants, rice mills, power generation plants, and large-scale packaging units. We offer a wide variety of configurations and customized designs to suit the specifications of various industrial operations, both in India and for global projects.
Overview of the Membrane Panel Assembly: Specifications, Types, Applications, and How It Works
Fourmax Vessels India Pvt. Ltd. offers high-quality Membrane Panel Assemblies made from Carbon Steel, Alloy Steel, and boiler-grade materials like SA-210 and SA-213. These panels are customizable (2–6 meters), with tube diameters of 38–76 mm and membrane thickness of 3–6 mm. They handle up to 160 kg/cm² pressure and 600°C temperature, using SAW or TIG+MIG welding. Certified by IBR, ASME, EN 12952, and ISO 9001, panel types include Water Wall, Furnace Wall, and Custom Retrofit Panels. Widely used in boilers, power plants, WHR systems, and chemical industries, they ensure leak-proof sealing and better heat transfer. All products comply with BIS, IS 2825, and TÜV SÜD standards. Backed by 20+ years of experience and trusted by top Indian industries, Fourmax ensures quality, customization, and timely delivery.
What Is a Membrane Panel Assembly?
A Membrane Panel Assembly is a pre-welded steel structure used in boilers and pressure equipment to enhance heat transfer, minimize gas leakage, and extend service life. These panels combine tubes and membrane strips (fins) that are welded together to create a gas-tight wall. Designed to handle thermal cycling and mechanical stress, these panels are essential in modern boiler construction.
Specification of the Membrane Panel Assembly
| Specification | Details |
|---|---|
| Material | Carbon Steel / Alloy Steel / Boiler-grade Steel (SA-210, SA-213) |
| Range size | Customizable per boiler design, usually 2–6 meters |
| Tube Diameter | 38 mm to 76 mm |
| Membrane Thickness | 3 mm to 6 mm |
| Welding Process | SAW (Submerged Arc Welding) / TIG + MIG Combo |
| Pressure Rating | Up to 160 kg/cm² |
| Temperature Range | Up to 600°C |
| Certification Standards | IBR, ASME, EN 12952, ISO 9001 |
Types of the Membrane Panel Assembly
- Water Wall Membrane Panels: Used in high-temperature water tube boilers, these panels enhance water circulation and prevent hot gas leakage. Perfect for large thermal power stations.
- Furnace Wall Panels: Designed to protect the furnace chamber from high temperatures, they provide stability, gas tightness, and support for radiant heat transfer.
- Custom Membrane Panels for Retrofit Projects: Tailored for legacy boiler upgrades, these panels maintain compatibility while improving thermal efficiency and lifespan.
Applications of the Membrane Panel Assembly
- Boiler Water Walls: Provide strong thermal insulation and enhance water circulation, improving energy efficiency and safety.
- Industrial Furnaces: Help maintain furnace structure and withstand prolonged exposure to flame and gases.
- Waste Heat Recovery Systems: Enhance energy reuse by supporting high-efficiency heat absorption panels.
- Power Generation Units: Used in captive power plants to optimize fuel use and maintain emission norms.
- Sugar and Chemical Plants: Improve boiler efficiency and operational life in harsh process environments.
How It Works
A membrane panel assembly functions by channeling water or steam through tubes that are welded together with membrane strips. These membranes seal the gaps between the tubes, forming a continuous wall that can endure extreme temperature and pressure fluctuations. This setup prevents flue gas leakage, improves heat transfer, and allows the boiler to maintain high thermal efficiency without structural damage.
Membrane Panel Assembly Ordering, Compliance, and Safety Information
To place an order or request a custom design, please contact us at:
- Address: Ground Floor, Survey Number 21120 8A 8B, NA, Dehu Talwade Shiv Rasta, Viththalnagar, Dehugaon, Dehu, Pune – 412109, Maharashtra, India
- Phone: +91-8378966550
- Email: info@fourmaxindia.com
All membrane panels comply with BIS, IBR 1950, IS 2825, and TÜV SÜD standards. They undergo rigorous quality checks for electrical safety and environmental resilience. Safety data sheets and datasheets are available upon request.
Why Choose Us?
- Expertise: Our team blends 20+ years of industry experience in pressure vessels and control panels.
- Quality Assurance: We use premier-grade raw materials and follow ISO-aligned quality processes.
- Customization: Tailored solutions for unique process requirements and space constraints.
- Trust: Our clients include Thermax, Praj Industries, Forbes Vyncke, and Atlas Copco India.
- Global Reach: Efficient export logistics ensure on-time delivery worldwide.
Because of these strengths, Fourmax Vessels India Pvt. Ltd. stands out among Membrane Panel Manufacturers in India and Membrane Panel Suppliers in India.
Get Membrane Panel Assembly in India | Fourmax Vessels India Pvt. Ltd.
Fourmax Vessels India Pvt. Ltd. is your trusted partner for membrane panels in Pune and across India. As leading manufacturers, suppliers, and exporters, we ensure every panel meets the highest standards of performance and safety.
Ready to elevate your operations? Request a Quote or Contact Sales today by calling +91-8378966550 or emailing info@fourmaxindia.com, and experience the Fourmax advantage.
