Structural Component
Structural Component Manufacturers in India
Fourmax Vessels India Pvt. Ltd. is a well-known Structural Component manufacturers in India, suppilers and exporters in India, specializing in heavy industrial steel structures. With two years of focused industry experience, , we deliver robust solutions for heavy industrial structures—also referred to as process plant structures or steel structures for plants—designed to meet demanding industrial applications with durability, compliance, and cost efficiency. Fourmax Vessels India Pvt. Ltd. strictly adhere to IS 2062 standards for hot-rolled structural steel and utilize integrated fabrication processes, including precision cutting, bending, and assembly, to ensure uniform quality. Certified under the BIS Scheme I and ISO 9001 quality management systems, we maintain stringent control across all stages of production. Backed by strong technical expertise, comprehensive non-destructive testing, and full compliance with the Domestically Manufactured Iron and Steel Products Policy 2025, we guarantee structural components that meet rigorous safety, performance, and sustainability requirements.
Structural Component Suppliers and Exporters in India
We have expertise supplying Structural Component Manufacturers in India, Structural Component Suppliers in India, and Structural Component Exporters in India. Fourmax has delivered over 150 steel structures across South India and neighboring export markets, supporting projects that demand precision welding, custom fabrication, and on site erection. Our projects benefit from seamless coordination between in house design teams and fabrication workshops, reducing lead times and ensuring on budget delivery.
Overview of the Structural Component: Specifications, Types, Applications, and How It Works
Structural components are vital in industries like power plants, petrochemicals, warehouses, bridges, and manufacturing units. They are made from hot-rolled steel conforming to IS 2062:2011 standards, specifically grades E250A and E350BR. These components come in various shapes, such as I-beams, H-beams, channels, angles, and tees, with plate thicknesses ranging from 3 mm to 100 mm. The fabrication process involves cutting, bending, welding, and assembly, ensuring precision and strength. Quality assurance is maintained through BIS Scheme I, ISO 9001 certification, and non-destructive testing methods like ultrasonic and radiographic testing. Surface treatments, including primer and epoxy finishes, are applied for corrosion resistance. Depending on design requirements, these components can span up to 30 meters. Designs are developed using Finite Element Analysis software to simulate load cases, ensuring structural integrity. Manufacturing includes laser or CNC flame cutting, cold forming or press bending, and MIG/TIG welding under ISO 3834-2 quality plans. After assembly, modules undergo non-destructive testing and surface treatment before delivery for rapid on-site erection. When ordering, it's important to specify the project code, steel grade, section profiles, surface finish, and delivery schedule. All components conform to BIS and IBR norms and come with detailed mill test certificates, NDT reports, and ISO 9001 documentation. Fourmax Vessels India Pvt. Ltd., located in Pune, Maharashtra, is a trusted manufacturer and supplier of structural components, known for their expertise in standards, custom engineering solutions, rigorous quality control, and energy-efficient designs. They serve clients like Thermax, Praj Industries, Forbes Vyncke, and Atlas Copco. For inquiries, contact them at +91-8378966550 or email info@fourmaxindia.com.
What Is a Structural Component?
A Structural Component refers to any prefabricated steel element-such as beams, columns, or trusses-designed to support loads in an industrial facility or civil structure. These components must comply with Indian Standards (e.g., IS 2062 for steel, IS 800 for design) and undergo rigorous testing to ensure they withstand operational stresses, environmental factors, and safety regulations.
Types of the Structural Component
- I-Beam Structures: Firstly, I-beam structures are used widely for main load-bearing frames in industries. Moreover, they offer a high moment of inertia, which means they resist bending well. Additionally, they connect easily in multi-span systems, making construction faster.
- H-Beam Frames: Firstly, H-beam frames are ideal for heavy-load work like crane girders. Secondly, they are good for bridges because they spread stress evenly across the flanges. Furthermore, this even stress helps to prevent weak points under very heavy weights.
- Truss Assemblies: Firstly, truss assemblies consist of many triangular units linked together. Secondly, they are used for roofs and bridge spans. Moreover, this triangle shape optimizes use of material and reduces bending under moving loads.
- Column & Base Plate Units: Firstly, columns with base plates stand vertically and anchor to concrete bases. Secondly, these units handle both axial (vertical) and lateral (side) loads. Additionally, the welded base plate gives high stability against tilting or sliding.
Specification of the Structural Component
| Parameter | Specification / Standard |
|---|---|
| Steel Standard | IS 2062:2011 |
| Grades | E250A, E350BR |
| Section Types | I‑Beam, H‑Beam, Channel, Angle, Tee |
| Plate Thickness | 3 mm–100 mm |
| Fabrication Process | Cutting, Bending, Welding, Assembly |
| Quality Assurance | BIS Scheme I, ISO 9001, NDT (UT, RT) |
| Surface Treatment | Primer & epoxy finish (optional) |
| Max. Span Length | Up to 30 m (design dependent) |
Applications of Structural Components
- Power Plants: Firstly, structural components form the boiler house frameworks. Moreover, they support heavy boilers and piping systems. Additionally, they carry turbine hall girders. Furthermore, these girders help bear the weight of turbines and generators.
- Petrochemicals: Firstly, structural elements build platform decks. Moreover, these decks hold equipment and workers safely. Additionally, pipe-rack supports use strong frames. Furthermore, these frames carry numerous pipes and valves throughout the plant.
- Warehouses & Sheds: Firstly, clear-span roof trusses cover large areas without columns inside. Moreover, this creates open space for storage and handling. Additionally, these trusses resist wind and snow loads. Furthermore, they simplify the building process and save material.
- Bridges & Flyovers: Firstly, truss assemblies span long distances over roads and rivers. Moreover, girder solutions transfer vehicular loads safely to piers. Additionally, these components resist bending under heavy traffic. Furthermore, they ensure smooth and durable travel routes.
- Manufacturing Units: Firstly, multi-storey columns support floors for heavy machinery. Moreover, mezzanine structures provide extra workspace above ground level. Additionally, these columns handle both vertical and side forces. Furthermore, they allow efficient layout of production equipment.
How It Works
Structural components are designed via FEA (Finite Element Analysis) software to simulate load cases. Steel plates and sections are laser cut or CNC flame cut, cold formed or press bent, then welded using MIG/TIG processes under ISO 3834 2 quality plans. After assembly, modules undergo NDT and surface treatment before delivery for rapid on site erection.
Structural Component Ordering, Compliance, and Safety Information
When ordering, please specify:
- Project Code & Drawing Package
- Steel Grade & Section Profiles
- Surface Finish & Coating Requirements
- Delivery & Erection Schedule
All components conform to BIS and IBR norms, and are supplied with detailed mill test certificates, NDT reports, and ISO 9001 documentation.
Why Choose Us for Structural Components manufacturers in India?
- Expertise in Standards: We strictly follow IS 4503, IS 11329, and IBR 1950 for reliable performance.
- Custom Engineering: Solutions tailored to unique process conditions enhance ROI.
- Rigorous Quality Control: BIS and ISO certifications plus comprehensive NDT ensure safety.
- Energy Efficiency: Optimized designs lower operating costs and emissions.
- Industry Trust: Serving clients like Thermax, Praj Industries, Forbes Vyncke, and Atlas Copco.
These strengths make us the leading Structural Component Manufacturers in India, Structural Component Suppliers in India, and Structural Component Exporters in India.
Get Structural Component in India | Fourmax Vessels India Pvt. Ltd.
Fourmax Vessels India Pvt. Ltd. prominent structural components manufacturers in India and suppliers & Exporters in India of high-quality across India. With a strong focus on quality materials, certified fabrication processes, and engineering precision, we deliver structures built for strength, safety, and long-term performance. Our advanced infrastructure and skilled workforce ensure timely execution without compromising compliance or durability. We understand diverse project requirements and offer customized solutions to match exact specifications. From concept to completion, our team remains committed to technical excellence and client satisfaction. Choose us for dependable structural components that add lasting value to your projects.
Contact Details:
- Address: Ground Floor, Survey Number 21120 8A 8B, NA, Dehu Talwade Shiv Rasta, Viththalnagar, Dehugaon, Dehu, Pune – 412109, Maharashtra, India
- Phone: +91-8378966550
- Email: info@fourmaxindia.com
